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Small appliances and IT (R4) Recycling

Small household appliances and consumer electronics (IT) are part of the R4 group. R4 waste is characterized by a wide variety of products: blenders, food processors, vacuum cleaners, smartphones, players, printers, modems, computers, microwave ovens, electronic cigarettes, etc. WEEE R4 has the highest dispersion rate in Italy. A research commissioned by the Erion Consortium in 2023 showed that Italian citizens are not well informed about how and where to dispose of small household appliances and technological devices and, in 1 case out of 6, they throw small WEEE in the unsorted waste. A great waste of resources as it is possible to recover metals, plastics, glass and precious metals contained in electronic boards. Furthermore, some waste may contain flammable and dangerous materials, such as lithium batteries from cell phones or laptops, which must be removed and disposed of separately. In the Greenlife plant we recycle small appliances and R4 consumer electronics following the current legislation and recovering all the materials they are made of. An initial manual selection allows us to inspect the waste and identify the materials and components present for the correct separation of what cannot be sent for mechanical treatment, such as batteries, accumulators and cartridges. This step helps determine the best way to approach the recycling of this category of WEEE. Subsequently, the selected waste is processed in the plant and subjected to laceration, primary selection, further shredding and secondary selection to intercept the iron through electromagnets and eddy current machines to recover plastics and non-ferrous metals with the aim of obtaining homogeneous fractions that can be sold in compliance with the recycling rates imposed by the legislation.

Photovoltaic panels Recycling

Correct recycling of photovoltaic panels is an important process to reduce the environmental impact of electronic waste. Currently, most photovoltaic panels contain recyclable materials, which in Greenlife are easily recovered for valorization. Let’s see in detail what are the seven main materials that make up photovoltaic modules:
  • Front glass, tempered
  • EVA (Ethyl Vinyl Acetate) film placed on the front and back of the cell matrix
  • Silicon cell matrix
  • Electrical connections (precious metals) that connect the cells in series
  • Backsheet, generally made of white Tedlar or glass sheet
  • Aluminium frame
  • Plastic junction box complete with cables
Over 95% of the materials in photovoltaic panels can be recovered and reused through proper recycling. Photovoltaic panels are made of approximately 70% glass, followed by 15% aluminium, then silicon and small amounts of copper, silver and plastics. Silicon, in particular, is a “critical raw material” and the European Commission has recently established an action plan to promote its supply within the European Union through the circular economy. EVA (Ethylene Vinyl Acetate) has the function of fixing the cells to the cover glass and ensuring good dielectric insulation. The metals present in the panels are mainly aluminium, but in small parts there are also precious metals such as silver and copper. Silver, in particular, is a metal that has high electrical and thermal conductivity and for this reason it is used in photovoltaic panels and in electronics. Copper and silver can be recycled repeatedly without losing their qualities. Furthermore, recycling reduces CO2 emissions, energy consumption and environmental impacts during the extraction process. The same goes for aluminium. Aluminium recycling is a particularly important activity for the Italian economy, as it lacks raw materials. Aluminium recycling allows you to save 95% of the energy needed to produce it from the raw material. Another infinitely recyclable component is glass. From photovoltaic panels, we can obtain clean glass that is in all respects an end-of-waste product. We are able to supply it to recovery companies in three different grain sizes. Recycling glass is important to limit the energy consumption necessary for the production of this material from scratch, as recycled glass has the same characteristics and properties as virgin raw material. Through Cipher Engineers, solar and photovoltaic panels are treated with the best available techniques, which guarantee high levels of recycling. In our plant, we contribute to making the economy more circular.

LCD Screens & Monitors (R3) Recycling

The R3 group includes TVs and monitors such as CRT Monitor screens, TFT Monitor screens, terminals and user systems, CRT television sets, LCD flat screen television sets, plasma flat screen television sets. Flat screen televisions are clearly different from those with cathode ray tubes which are treated in specific plants because they contain dangerous substances and heavy metals. In the Greenlife plant we recycle only flat screen TVs and monitors. Flat screen televisions are made of materials that are recoverable at percentages close to 100%: glass, metals, plastics, precious metals. In the Greenlife WEEE recycling plant, monitors and flat-screen TVs are subjected to a safe and sustainable process. The R3 waste, after the removal of any dangerous components such as neon back lamps, is loaded onto the hopper and introduced into a double-shaft shredder to define an initial division of the materials they are made of. After this phase, in the case of flat-screen televisions, a “sorting” operation is planned to separate, for example, the electronic boards. The material is then conveyed, via a conveyor belt to a grinder for further volumetric reduction, followed by a passage under the electromagnet that allows the recovery of ferrous materials. After these steps, what remains of the flat-screen televisions are plastics and aluminum that will be recovered by an eddy current separator.

Portable Batteries & Accumulators Recycling

Exhausted portable batteries can be recycled to recover the raw materials they contain. Portable accumulators, such as batteries, are recycled through a complex but essential process to reduce environmental impact and recover valuable materials, such as lithium, cobalt, nickel and aluminum. Batteries are disassembled from electronic devices or tools, separating the elements of each device. The batteries are then shredded to break the outer shells and allow access to the internal elements. The materials, once separated, are differentiated, and subjected to refining processes so that they can be reused in the production of new batteries or other products. Recycling of portable batteries is a complex process that requires specialized equipment and specific technical knowledge to ensure efficient recovery of materials and safe waste management. The battery market is currently in great turmoil and a significant increase in this type of waste is expected in the coming years. Greenlife proposes itself as a partner in the management of the storage and selection of portable batteries and accumulators from the B2B (Business-to-Business) and B2C B2C (Business-to-Consumer) sectors, with particular attention to the evolution of the automotive market.
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